To transfer Sri Lankan pico-hydro turbine manufacturing skills to micro-hydro practitioner organisations in Bangladesh, the Philippines, Myanmar and Malaysia
Exchange Need & Objectives
The main objective of this exchange activity was to transfer solid knowledge and skills about a low-cost, easy-to-assemble pico- hydro turbine model to five member organisations of the Micro-Hydro Empowerment Network (HPNET), a regional practitioners’ knowledge network which was set up in 2013 with the support of WISIONS.
Pico-hydro systems have considerable potential to meet the growing demand for reliable electricity access in rural Southeast Asian communities. However, a lack of skills, high turbine costs and the absence of business incentives have, to date, constrained their widespread use. A number of organisations are dedicated to developing community-based hydro power systems and to advocating the technology among governmental actors, but they face significant challenges.
The pico-hydro turbine model chosen for this exchange was developed by the Sri Lankan organisation Janathakshan and has been deployed in over forty Sri Lankan villages (including in one SEPS funded project. The turbine casing and base is made of concrete, while the Pelton wheel is made of recycled aluminium. It is ideal for sites with low and medium heads of water.
Janathakshan’s concrete pico-hydro turbine has demonstrated long-term reliability and ease of maintenance. Despite only achieving a maximum efficiency rate of 60%, Janathakshan's model offers several advantages over its steel alternatives:
- Depending on the cost of local materials, it can be 40% to 50% cheaper;
- It can be designed, manufactured and installed within three weeks as opposed to taking months;
- Its construction and installation do not require a complex set of technical skills;
- The design aims to maximise the use of local materials and can accommodate locally manufactured load controllers.
Participants & Target Groups
The central part of this exchange programme was a three-week long on-site training course on concrete turbine design, manufacture, assembly and installation. Each of the five participating groups (representing five HPNET member organisations) manufactured and assembled all the elements of the turbine from scratch, including mixing the concrete for the casing and base and casting the recycled aluminium for the wheel. The activities also included the manufacture of a load controller, a challenging task for those with no experience in electrical engineering. This built a foundation for work on locally-manufactured controllers, an important topic for practitioners active in MHP projects.
Following the construction of the five turbines, the participants collaborated in the installation of one of the systems in a Sri Lankan village. During the assembly and installation, trainees demonstrated their practical understanding of the knowledge gained during the introduction and design phases.
Finally, the trainees designed suitable concrete-turbine pico-hydro systems for communities in their countries of origin (Bangladesh, the Philippines, Myanmar and Malaysia), achieved a diploma and were given support to deliver training sessions in their home countries.
Results & Impact
The exchange resulted in the transfer of skills to twelve individuals in micro-hydro practitioner organisations, which will be key for the replication of successful pico- hydro delivery models in Southeast Asia. The project raised the profile of pico-hydro solutions among certain organisations that are otherwise dedicated to slightly larger systems.
Three of the five participating organisations are moving forward with financing efforts for concrete turbine development activities in their home countries. The Bangladeshi member is holding a dialogue with policymakers and practitioners with the aim of convincing the government to embrace the technology. All participants have delivered local training sessions. A video manual, translated into several languages, was yet another positive output from the exchange.
The exchange demonstrated the potential for transferring skills and technology between local practitioners. A post-training evaluation revealed that the trainees particularly appreciated the hands-on approach. Some lessons were learned, such as the need for a more thorough selection process to include a better assessment of the English language skills and experience of the trainees. Materials should be distributed prior to the training session to improve the knowledge basis of the general micro-hydro principles among the participants, eliminating the need for introductions to micro-hydro fundamentals.
On the other hand, the experience provided an unexpectedly positive outlook for micro- hydro training. The short time required to manufacture and install this system makes it well suited as the basis for an entry-level “crash course” in micro-hydro, where participants can participate in hands-on learning and see their own turbine functioning at the end of the three-week course.
The project demonstrated the value of knowledge exchange via networks and specific projects. The drive for this knowledge exchange arose from a solid network of practitioners with common needs as well as overlapping skills and experiences. The exchange, in turn, gave rise to further ideas for activities that the Micro-Hydro Empowerment Network (HPNET) could set up, such as, for example, a coordinated regional programme for concrete turbine pilot projects.
(1) to continue to build and strengthen local capacities around ELC installation and development; and (2) to further improve the open-source ELC design
To demonstrate feasibility of a low-head propeller turbine in low-lying unelectrified communities
To develop and establish procedures and mechanisms to make electricity generated from biogas a feasible option for rural off-grid communities in the Sri Lankan dry zone
This knowledge exchange activity aims to address the technical gaps in organisations in Malaysia and the Philippines by providing them with the skills to install and operate biogas digester systems efficiently and affordably.